Category Archives: Gearheads – Miniature

Motion Control – Maxon’s trade show experience goes virtual!

Motion Control – Virtual Trade Show!

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Taunton, MA — Motion Control Products – This year, the COVID-19 pandemic has led to the cancellation of nearly all trade shows. Despite this, maxon is offering a digital trade show experience to all of its customers and anyone who’s interested in learning about the latest in drive technology. Visitors to maxon’s virtual booth will discover the benefits of our latest products such as the MiniMACS6 master controller, learn about high torque brushless DC motors as well as flat motors for robotics, and get to know the Mars rover. Visit virtualbooth.maxongroup.com and contact us to get your ideas moving.

If you prefer watching an entertaining video introducing all the latest products maxon brought to the market this year, you will find it here: https://youtu.be/Jtw7Hwxbdr4 Have fun watching! For more information please contact us at info.us@maxongroup.com or 508-677-0520.

About Maxon

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics!

Motion Control – Maxon and ANYbotics form New Partnership!

Motion Control Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics and will in future supply the drive systems of the autonomous ANYmal inspection robot. The robot will soon be marketed in large quantities. This cooperation will also benefit maxon, since ANYbotics provides important robotics know-how and is currently the most successful young company in this field.

motion control - maxon to supply drive systems

 

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Taunton, MA — Motion Control -A solid partnership: maxon and ANYbotics are entering into a close, long-term collaboration and are thus strengthening Switzerland as a prime location for robotics. One of the decisions made by the two partners is that maxon, as global drive specialist, will handle the future development and production of the actuators for ANYmal. ANYmal is an autonomous, four-legged robot that is capable of inspecting and monitoring industrial systems and is destined to also take on dangerous maintenance tasks in the future. The robot can even cope with difficult infrastructures such as stairs and inclines, and is used in a wide variety of industries.

The maxon Group contributes 60 years of experience in drive technology to the partnership, as well as a global production infrastructure and validated processes, and will help to advance the industrialization and commercialization of ANYmal – with competitive, high-performance drive systems, twelve of which are used in each robot. “In maxon, we have found the ideal partner for taking care of our drive technology as we transition from small series to mass production. With maxon’s expertise and infrastructure, we will be able to further optimize a core element of our robots and access state-of-the-art production methods,” says Péter Fankhauser, CEO of ANYbotics.

ANYbotics recently won the Swiss Economic Award 2020 and has been chosen as the best young entrepreneur in Switzerland in the Hightech/Biotech category. The company has valuable experience in robotics – a market that offers great potential for maxon. Eugen Elmiger, CEO maxon Group, says: “By collaborating with ANYbotics, we are merging know-how from different worlds. The creativity and high responsiveness of a startup are paired with the global and stable industrial environment of the maxon Group. Together we will create an energy-efficient and intelligent robotic drive, the likes of which has never been seen before.” To further cement the partnership, the two companies are also getting closer geographically: maxon, which has its headquarters in the canton of Obwalden, is opening a lab at the Züri.ch Campus in the Oerlikon district of Zurich, in close proximity to ANYbotics. Here the engineers and technicians will meet to discuss the progress on their projects. Additionally, maxon wants to use the lab to get even closer to ETH Zurich and the University of Zurich, offer technical support to young engineers, provide workspaces, and get talent on board. Eugen Elmiger says: “We are already heavily involved with vocational education in and around Zurich and Lucerne. With the new lab, we will be in an even better position to support talents in drive technology and robotics.”

The Swiss specialist for quality drives

Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

 

ANYbotics: Mobile robots for industrial applications

ANYbotics AG is a young company that develops autonomous robots that independently inspect and monitor industrial systems. ANYbotics was born in 2016 as spin-off from ETH Zurich. It was founded with the purpose of commercializing the technology behind the four-legged ANYmal robot. Today, ANYbotics is one of the world’s leading developers of mobile robotics for complex industrial environments. A staff of 50 develops and markets the technology for use in the energy, process and construction sectors.

About Maxon

maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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See this and other Motion Control Components from Maxon featured on:

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Motion Control Application – Twenty-twenty Vision – Maxon Components Allow Surgeon to Not only See But to Feel!

Motion Control Application –

While robotic assistance systems are available for most types of surgery today, eye surgery used to be an exception. A Dutch company has changed that. A world first in eye surgery.

 

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motion control component used in eye surgery

© 2016 Preceyes

Fall River, MA — Motion Control Components Application – Worldwide, about 50 to 70 million people are suffering from visual impairment due to disorders of the retina. Adequate treatment is still impossible in many cases. Eye operations are always a big challenge for a surgeon, and steady hands are a key requirement. Surgeries like those for treating a detached retina require extreme precision. And when it comes to precision, human hands can’t hold a candle to robotic systems.

Ten to twenty times better precision

This is why the company Preceyes, which originated as a spin-out from the University of Eindhoven (Netherlands), has developed a completely new robotic system for eye surgery. Specially designed for the treatment of retina disorders, the assistance system improves precision by a factor of 10 to 20 compared with the human hand. This allows operations to be performed that are currently impossible due to lack of precision – an enormous gain for patients, but also for surgeons, whose effectiveness and accuracy will be vastly improved

motion control haptic robotic component

The new robotic system is used in surgery to treat disorders of the retina. Image © Preceyes

The world’s first robot-assisted operation inside the eye was performed successfully at the John Radcliffe Hospital, Oxford. “This is the culmination of 10 years of work. The ease with which Professor MacLaren was able to perform the surgery is an important step ahead for robot-assisted eye operations and a clear vindication of our technology,” says Marc de Smet, MD Chief Medical Officer at Preceyes.

Haptic feedback

The functional principle is straightforward: While the operating surgeon is sitting next to the patient’s head looking through a microscope, he is operating a joystick whose motion is transmitted to a robotic arm (slave). The robot downscales the motion: When the surgeon moves the joystick by a centimeter, the tip of the robotic arm moves only by a millimeter. Meanwhile, the other hand performs manual tasks as required. The system is designed to allow surgeries to be performed with motion control alone as well, using two joysticks and two robotic arms..

In addition to a haptic feedback function that not only lets the surgeon see but also feel his actions, the robotic system also supports quick retooling. This is an important factor because it reduces the time required for an operation. The motions of the robotic arms are performed by high-precision drive systems of maxon.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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For other Motion Control Components, Applications, and Technology from Maxon Motor go to: http://AllmotionBlogger.com
 

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Motion Control Application – Please smile with maxon motors!

Motion Control Application – Digital SLR cameras can deliver extremely sharp photos – regardless of whether the photographer is a professional or a hobbyist. Not only does the skill of the photographer, but also the technology inside the camera play a key role. maxon drive systems help to create lightning-fast images.

motion control - leica lens with motor

 

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Fall River, MA — Motion Control Components Application – A maxon A-max 12 with precious metal brushes is installed in the central shutter of the S lens. The maxon A max program stands for high-quality DC motors with an optimal price/performance ratio.

With its Leica S system, camera manufacturer Leica offers a unique combination of performance features for digital photography. It combines the image quality of a medium-format camera with the handling, speed and flexibility of a small-format camera. The lenses used in the Leica S system have a built-in dedicated processor for controlling the auto focus. The lenses are also available with a central shutter for maximum flexibility when using a flash. Besides the focal-plane shutter, which is integrated in the camera, the central shutter is one of two common designs. The central shutter is typically located at a “central” position in the lens assembly, between the optical lens elements. It consists of several blades arranged around the optical axis in a concentric pattern. When the shutter release of the camera is pressed, the blades snap back from this axis synchronously and let the light fall on the sensor.

With SLR cameras, the central shutter first closes after the shutter release, because all the settings were made with an open shutter. The mirror swings up, then the central shutter opens for the duration of the exposure before closing again. Finally, the mirror swings back into the path of light, and the shutter opens. Even though it employs the classic solution of mechanical springs for the efficient storage of potential energy, the central shutter is a piece of cutting-edge technology. The tensioned-spring principle contributes significantly to the extremely compact dimensions.

Small motor for high tension

The springs are tensioned by a specially developed maxon motor with a high-precision overrunning clutch and release their stored energy to activate the shutter blades when the shutter release is depressed. A specially constructed solution prevents the blades from rebounding when the shutter is opened or closed. A microprocessor-controlled pawl and ratchet mechanism controls the shutter cycle via two electromagnetically activated plungers.

The gear motor of maxon motor is used for tensioning three springs that store the energy for the central shutter. A maxon A-max 12 motor is used as the base motor. The gearhead is an all-new development and is adapted to the available space. This presented a special challenge to the gear motor in the central shutter of the Leica lens. What was needed and developed was a very compact, enclosed and sealed custom version of the gearhead with perpendicular power transmission to toothed gear of the central shutter through a crown gear, for a life span of more than 100.000 releases.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – Miniature Spiral Bevel Gearboxes from Gam!

New Miniature Spiral Bevel Gearboxes from Gam, Available from Electromate!

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Vaughan, Ontario, Canada — Motion Control Components – The VP Series Performance Plus miniature spiral bevel gearboxes pack high performance in a small package with the highest torque density, range of ratios, and torque capacity on the market.

  • Sizes 27, 33, and 45 mm
  • Highest torque density for the size
  • Ratios 1:1 to 4:1
  • 98% efficiency
  • Hollow output option (33 & 45 mm)

Our miniature VP Series is the best option available on the market for all your miniature automation applications, such as medical and semiconductor, when high performance is required and space is at a premium. The housings are manufactured from high-strength aluminum for a gearbox that is light weight, dissipates heat efficiently, and resists corrosion.

 

CLICK HERE For additional information on the GAM VP Miniature Spiral Bevel Gearboxes and Catalog

 

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

Motion Control – More versions, more power – The New DCX Motors and GPX Gearboxes!

New additions to the maxon family of X drives

Maxon motion control DCX Motors and GPX Gearboxes Overview

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Fall River, MA – Motion Control – Now even stronger, more efficient and with yet more combination options: There are new additions to the maxon family of X drive products. Several long versions of brushed DC motors, with higher torques and more power, are being added to the product range, together with matching planetary gearheads. Each of the 3-stage versions can now be combined with the next smaller motor. This saves space, weight and costs.

Two years ago, maxon motor introduced a new generation of brushed DC motors – the maxon X drives. These are extremely powerful, easy to configure online, and ready for shipment within 11 days. Now, four more motor sizes are being added to the existing portfolio. The 14, 16, 22 and 26 mm diameter models are now each available in a long version (L), which offers higher continuous torque and higher continuous output power.

At the same time, maxon motor is introducing four new GPX planetary gearheads, in the sizes 14, 19, 26 and 37 mm, compatible to existing products in the program. These gearheads are designed with scaled gear stages. Each of the new 3-stage gearheads can be driven with the next smaller motor. This brings many advantages, as the resulting drive system is smaller, lighter and more economical.

That’s not all, starting immediately, the existing GPX 16 and GPX 32 models are available in various versions and can be equipped with ceramic axles to reduce wear. Customers looking for a particularly low-noise gearhead have the option of choosing plastic planetary gears.

Maxon also expanded the encoder portfolio. The new ENX 16 Easy absolute encoder is available as an SSI or BiSS-C version, according to the customer’s requirements.

All new products are available in the online shop starting immediately. They can be easily configured together with the other maxon X drive products: Customers select the desired motor, the matching winding, brushes and shaft length, as well as the gearhead and encoder. The configured product is ready for shipment in 11 days or less. For more information, go to dcx.maxonmotor.com.

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website atwww.maxonmotor.com.

 

Motion Control – MAXON Says, “Customize Your Drive System Online!”

Maxon motion control X-Drives Configure online

 
 
 
 
 
 
 
 
 

Maxon motors introduces a NEW product line of innovative brushed DC motors, planetary gearheads and encoders. customers will find the new motors available for easy online configuration in the online shop. Within 11 working days, the finished drives are ready for shipment. Profit from these fast delivery times now!.

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Fall River, MA — Maxon motor is introducing new high-speed drives for you to configure. The brushless ECX motors with diameters of 8, 16 and 19 mm achieve peak values of 120,000 rpm, run very smoothly and develop hardly any heat. They are available with different power stages and in standard or sterilizable versions (up to 2000 autoclave cycles). That makes the drives an attractive option for hand-held surgical tools as well as industrial spindles.

Configurable drives: dynamic, high power, and low noise

Configure and combine the DC motor (DCX, DC-max) or BLDC motor (ECX SPEED) and planetary gearhead (GPX) and sensor (ENX) according to your individual requirements, easily and online. After only 11 working days, the drive systems are ready for shipment from Switzerland. Detailed product data can be viewed online immediately and 3D data for the configuration is available for download. Discover the world of maxon X drives!

maxon X drives program

Maxon motion control X-Drives Configure online

High power density, high efficiency, smooth running and available for online configuration.Configure sizes from Ø 10 – 35 mm. Choose between precious metal or graphite brushes, ball or sintered bearings, and much more.

 
 
 
 
 

Maxon motion control X-Drives Configure online

The DC motors with the best price/performance ratio can be configured online. Configure Ø 16 and 22 mm sizes. Choose between graphite and precious metal brushes, sintered and ball bearings, and many other components.

 
 
 
 
 
 

Maxon motion control X-Drives Configure online

Super-fast, configurable brushless DC motors. The brushless ECX series of motors has been optimized for high speeds (up to 120,000 rpm) and withstands up to 2000 autoclave cycles

 
 
 
 
 
 
 

Maxon motion control X-Drives Configure online

Configurable planetary gearheads for high torques in the smallest of spaces. Maxon GPX gearheads are low-noise and low-backlash. Ideal for when high torques and speeds are needed.

 
 
 
 
 
 

Maxon motion control X-Drives Configure online

Configurable digital encoders. 3-channel encoders with inverse signals for interference free function. The counts per turn may be easily programmed at production.

 
 
 
 
 
 
 
 

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Motion Control – Maxon Sets New Standards in Micro Drives!

–High Performance Drive in a Small Package!

Maxon’s smallest DC brushless motor is only four millimeters in diameter and comes in two different lengths. Certified in accordance with ISO 13485, the new brushless micro drive is ideal for medical applications.

Maxon motion control EC4 motor for medical applications

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Fall River, MA — Motion Control — The EC 4 brushless DC motor is maxon motor’s ultra-compact solution to the market needs. As the smallest micromotor to come from the Swiss manufacturer, the EC 4 is only four millimeters in diameter. It is available in two lengths, with power ratings of 0.5 and 1 W. Equipped with an ironless maxon winding, the EC 4 stands out for its robust design, high power density, and energy efficiency.

Maxon has the matching gearhead

Maxon motion control EC4 micro motor

Combined with the GP 4 planetary gearhead, the EC 4 becomes a compact drive for use in micropumps, analytic and diagnostic devices, and laboratory robots. Precise and reliable, it can adjust lenses, dispense fluids, or position sensing devices. All units meet the ISO 13485 medical standard, which makes this maxon micro drive the perfect choice for applications in medical technology.

Maxon offers a complete line of dc motors, gearheads and controllers. Contact us to help find the right solution for your application. info@maxonmotor.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

Motion Control – Maxon’s Right Angle Spiroid® Gear!

Maxon Motors Spiroid® Gearhead. Designed to achieve maximum torque with minimal space!

Maxon motion control EC40 motors used onSpaceX Spacecraft Dragon

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Fall River, MA -Motion Control – Maxon Precision Motors introduces right angle gearheads designed to be configured with maxon’s 22mm and 32mm dc motors. These compact, lightweight and high torque gearheads were developed to transmit power at 90deg in the smallest possible form factor. The Spiroid® technology incorporated in the gearhead design offers a number of performance benefits:

 

  • Extremely high torque transmission
  • High stiffness / Low deflection with large applied loads
  • Back-drivable (4:1 ratio) & Non-back drivable (31:1 ratio) versions
  • Compact size
  • Low backlash
  • Up to 3:1 “gear teeth” contact ratio
  • Quiet operation
  • High Torque to Space Ratio (HTSR) technology

The 22mm and 32mm right angle gearheads are available in either a 4:1 or 31:1 ratio, which may be mounted directly onto many of maxon’s brushed/brushless motors OR configured with different ratios of maxon’s GP22 and GP32 planetary gearheads. This results in a wide range of achievable gear reductions. The motor and gearhead combinations are ideally suited for a variety of applications particularly where an output shaft perpendicular to the motor axis is desired.

Maxon motion control EC40 motors used onSpaceX Spacecraft Dragon

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control – EC-4 Pole 32 HD with Planetary Gearhead!

The new maxon EC-4pole 32 HD motor has been designed for extremely rough operating conditions, particularly applications in deep drilling. This 480 W motor can withstand 200 °C, 1000 G, -5000 m and 1700 bar.

Maxon motion control EC32 Hight Temp Motors are Ideal for Deep Hole Drilling

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Fall River, MA — Deep drilling technology (called “downhole drilling” in the field of oil and gas exploration) makes it possible to recover oil and gas from depths of more than 2500 m. By combining deep drilling with directional drilling (dynamic position alignment of a bore in the earth), previously unreachable oil reserves are being opened up, with drilling depths of approx. 5000 m and drill lengths of up to 11000 m. The development of specialized electronics and drives has made it possible to better monitor and control many functions across the entire drilling process. For instance, it is now possible to dynamically measure and adjust the position of the drill head during the drilling process. Diverse deep drilling tools also use hydraulic valves or flaps that are operated by electromechanical drives. The temperatures and pressures at these depths, combined with the strong vibrations that occur during the drilling work, present unique challenges for the use of electronic drives.

The different versions of the EC-4pole 32 HD are designed for operation in air or in oil (flooded in hydraulic oil). The power rating depends on the surrounding medium and amounts to 220 W in air and, due to the much higher heat flow, 480 W in oil. They are designed for ambient temperatures of more than 200 °C and atmospheric pressures of up to 1700 bar. The Ø 32 mm motors must also be able to withstand vibrations of up to 25 grms as well as impacts of up to 1000 G (1000 times the acceleration due to gravity at the earth’s surface). As an example, a Formula 1 vehicle is exposed to approximately 2 G and fighter jets are exposed to approximately 13 G. The motors feature high efficiency (up to 89% in air, more than 80% in oil), making them ideal for use in battery-operated applications. With their detent-free running properties, they have excellent control characteristics and are suitable for high-precision positioning tasks in outer space, even at low speeds.

Maxon motion control EC32 Hight Temp Motors are Ideal for Deep Hole Drilling

The EC-4pole 32 HD is ideal for use in environments with extreme temperatures, subject to high vibration, or under ultra-high vacuum. This means the motors can also be used in aerospace applications, e.g. for gas turbine starters, for the generators of jet engines, for regulating combustion engines, or for exploration robots. For the use of the motor in conjunction with a gearhead, maxon offers the GP 32 HD, a powerful and robust planetary gearhead.

 

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.