Category Archives: Bearings – Ceramic

Motion Control – Application Story – LM76’s JET Rail Linear Bearings and Engineering Exceed the Challenge!

Motion Control – JetRail Linear Bearings Application

Motion Control – Because LM76 understands workplace environments, manufacturing processes, and offers a complete line of linear bearing systems, LM76 was able to solve a problem and eliminate downtime!
motion control - linear bearings
motion control - linear motion products

 

 

E. Longmeadow, MA –  Motion Control — When profile rail guides fail within a week bring production to a standstill LM76 was called on to supply a linear bearing system that would stand up under extreme conditions. This application story is not claiming that LM76 Jet Rail Systems are superior to profile rail guide systems. However, in this harsh environment the LM76 Jet Rail System proved to be the correct engineering option.

Motion Control – CERAMICSPEED Radial Hybrid Bearings Prevents Arcing!

Motion Control – Hybrid Radial Bearings

motion control- the engineering edge

motion control - hybrid radial bearings

E. Longmeadow, MA – — Motion Control – CeramicSpeed Insulated ball bearings are custom made for electrical motors and your guarantee against damage caused by stray currents.

The ceramic balls used for this product series are non-conductive and have an insulating ability of 15 kV per mm – higher than that of atmospheric air.

Bearings from competing manufacturers with an insulating coating typically have an insulating ability of up to 1 kV; provided that the coating is not damaged – for example when the bearing is mounted. In practice this protection isn’t always sufficient, meaning that these bearings are also vulnerable to damage by stray currents.

In addition to being protected from the passage of electrical currents, the operating temperature is 10-20 °C lower, and the resulting is a bearing life typically 4-8 times longer than traditional steel bearings.

See the Youtube Video CLICK HERE

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of motion control linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman Teflon® Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

About LM76 and “The Engineering Edge”

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

When others think catalog …   … LM76 thinks solution!

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

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See this and other Motion Control Components from LM76 featured on:

The LM76 Blog

LM76 Catalogs

http://MotionShop.com

http://LinearMotionBlogger.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://MotionControlBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

motion control - linear bearings

 

Motion Control – The Engineering Edge – Special Machined Linear Shafting

Motion Control – Custom Machined Linear Shafting

Motion Control – Linear Guide Systems Move 1200 Lb. Loads At Speeds Of 30 Feet Per-Second!

Motion Control – High Speed Block and Rail Sets
motion control - linear block & rail

motion control - linear motion products

 

 

E. Longmeadow, MA – Motion Control – Two new series of high speed, low cost, compact linear guide systems called, “Speed Guides,TM” have been introduced by LM76. The Speed Demon OSG type and Speed Demon SG type linear guide systems are designed for speeds up to 10 m/sec. (32.8 ft/sec.), accelerations to 50 m/sec.2 and loads up to 5600 N. (1259 lbs.). These quiet, low profile guide systems are ideal for: High speed assembly and sorting operations, pick and place robots, industrial, office, and packaging machines, vacuum applications, and medical equipment (including patient care devices).

LM76 – Low Cost, FDA/USDA/3A-Dairy Compliant Water Dog Linear Slides!

Low Cost, FDA/USDA/3A-Dairy Compliant Water Dog Linear Slides!

motion control - linear slides


motion control - lm76

 

E. Longmeadow, MA Motion — Control Components – Linear Motion – FDA/USDA/3A-Dairy compliant, Water Dog Sliders from LM76 feature Corro-SlickTM coated 300 series stainless steel rails and contoured WDX Polymer blocks. Water Dog Sliders can be washed down with the most aggressive chemicals and caustic foaming agents and have an operating temperature range of – 400O to +180 OF. Quiet, low maintenance Water Dog Sliders can be used: Dry, submerged in liquids, and in refrigerated and frozen environments.

Motion Control – The Engineering Edge – FDA/USDA/3A-Dairy Compliant Linear Motion Bearings!

Motion Control – USDA/FDA/3A-Dairy Compliant Linear Motion Components

motion control - metric linear bearings
LM76 offers Metric FDA/USDA/3A-Dairy compliant self-lubricating linear bearings for: Food Processing, Packaging, Bio/Pharmaceutical, and Medical Systems!

Application – In “Off-Roading” LM76’s Black Racer Bearing is a Winner!

Motion Control – Ceramic Linear-Bearings

Anyone who’s worked on cars knows how critically important ball joints are to steering and suspension. They also know what happens when ball joints fail!
motion control - Ceramic Bearings

motion control - lm76

 

 

E. Longmeadow, MA – — Motion Control – Application Story – When an aftermarket manufacturer of off-road steering and suspension systems needed an upper ball joint bearing, they called LM76. These systems are purchased by off-road vehicle owners who want to upgrade their OEM steering and suspension units for hard-hitting environments. Pounding, shock, sand and debris are all part of the mix when it comes to extreme off-roading and LM76 Black Racer bearings are right at home. According to company engineers, after a year of brutal testing, Black Racer met all design goals and exceeded expectations.

Linear Motion – FDA/USDA/3A-Dairy Compliant ETX Scraper Seals for Linear Bearings Used In Food Processing Applications!

Motion Control – ETX Scrapers and Seals

E. Longmeadow, MA – Motion Control Components – Linear Motion – LM76 has introduced FDA/USDA/3-A Dairy compliant, snap-in ETX Scraper Seals for linear bearings. Machined from Ertalyte® PET-P, ETX Scraper Seals have high strength, excellent wear resistance, low coefficient of friction, and excellent dimensional stability at higher temperatures than seals from other materials. Designed with a slight interference fit between bearing ID and shaft, ETX Scraper Seals prevents contaminates and debris from migrating beneath the seal as it scrapes the shaft surface.

motion control - linear bearings

Ertalyte® PET-P’s low frictional characteristics have little impact on drive force. These FDA/USDA/3-A Dairy compliant scraper seals are ideal for: Pharmaceutical, medical, food, and dairy processing applications.

Motion Control – Pegasus Linear Bearings – For the Time A Linear Bearing Simply Cannot Fail!

Motion Control – Hybrid Ceramic Ball Linear Bearings

For those times when a Linear Bearing “CANNOT” Fail!

motion control - linear bearings


motion control - linear motion products

 

 

E. Longmeadow, MA –Motion Control – LM76 has developed the most corrosion resistant linear bearing available. In space, deep under the sea, or in the harshest environments, when there can be no “Plan B,” Pegasus Series 1 Linear Ball Bearings can be counted on to perform. In some applications linear bearings will not move for days, weeks, months or even years, however, when called on to perform they must work as if they just came out of the box. LM76’s Pegasus Series 1 Linear Bearings feature Silicon Nitride (SiNi) Ceramic Balls in a shell with retainer and end caps all made from 440 Stainless Steel and then ArmorloyTM coated.

Motion Control – ZrO2 Zirconia Ceramic Radial Ball Bearings For High Loads available from LM76 are FDA/USDA/3A-Dairy Compliant!

Motion Control – Zirconia Ceramic Radial Bearings
motion control radial bearings

E. Longmeadow, MA — Motion Control – LM76 has announced the release of their new line of Radial Ball Bearings featuring ZrO2 (Zirconia) Ceramic balls. To Complement LM76’s broad range of Linear Bearings that are FDA/UDSA/3A Dairy compliant, as well as linear bearings for extreme environments; they have added Deep Groove bearings which accommodate radial and axial loads, Angular Contact bearings for simultaneously handling radial and axial loads, Spherical Bearings which are self aligning, and Thrust Bearings for high axial loads. Each of the four types of metric bearings are available in a wide range sizes.

motion control - linear motion products

The advantages of ZrO2 ceramic balls are: FDA/USDA/3A Dairy/Caustic washdown compliant, lighter than steel balls and can be used at extreme RPMs, they withstand higher loads without spalling, have a lower coefficient of friction, are inert to chemicals, have no magnetic signature, and are non conductive.

Motion Control Application – Open Screw Drive System Moves Heavy Sound Stage Sets Smoothly, Quickly, and Quietley!

Motion Control Application – High Speed Drive System

motion control - application


motion control - lm76

 

 

E. Longmeadow, MA –Motion Control Application-

Problem: Move heavy sets on a sound stage smoothly, quickly, and most importantly quietly! Ball screws specified in the original design proved unacceptable due to the limited length of travel, screw deflection which resulted in a lack of smoothness, and high noise levels. A rack and pinion was also considered but the noise level was also too high and there was no room for a gearbox. Linear motors are quiet however the cost was prohibitive, and a belt system could not handle the heavy loads.

Solution: The new Streamliner Open Screw Drive System from Winner was selected by the production company to move the heavy sets on the sound stage.

Linear Motion Control – One Piece ETX Linear Bearing/Pillow Blocks Can Be Used In Radioactive Environments!

Motion Control – ETX Pillow Block/Bearings for Radioactive Environments

motion control pillow blocks/bearings

E. Longmeadow, MA Motion — Control Components – Linear Motion – LM76 now offers one piece ETX Linear Bearing/Pillow Blocks that will not degrade in a radioactive environment! Machined from a solid block of self lubricating ETX, linear bearing-blocks have high strength, excellent wear resistance, low coefficient of friction, and excellent dimensional stability at higher temperatures As there is no other materials such as PTFE seals or lubricants these bearing-blocks are maintenance free. Custom designed for use in a nuclear power plant these linear bearing/pillow blocks travel on ceramic coated shafting (also supplied by LM76) completely submerged in radioactive water.

To see the “Motion Control Application – ETX Pillow/Block Bearings for Radioactive Environments” CLICK HERE

motion control - lm76

Designed with a slight interference fit between bearing ID and shaft, contaminates are scraped from the shaft’s surface. The low frictional characteristics of ETX have little impact on drive force. They are now available in Inch and Metric sizes.

Motion Control -What To Consider When Specifying A Linear Slide

Motion Control – Tutorial

Considerations when specifying a linear slide for a new or existing application.

By Mike Quinn • LM76

When a design engineer has fully defined a linear-motion application’s requirements regarding travel length, speed, force, and accuracy as well as repeatability, the next question to answer is this:

Does an off-the-shelf linear slide (or a stock linear slide from a catalog) fully satisfy the application?

motion control - linear motion products

Off-the-shelf linear slides are advantageous for their quick delivery and lower cost than that of custom components. No wonder most linear-motion designs do in fact employ off-the-shelf linear slides from various component and system suppliers.

motion control - linear slides

Motion Control – NEW! Super Wear Resistant FDA-USDA Compliant Cam Follower Bearings!

Motion Control – Cam Follower Bearings!

motion control - ceramic cam followers


motion control - lm76

 

E. Longmeadow, MA –Motion Control – LM76 has introduced their RINO Series of FDA/USDA compliant Cam Follower Bearings. Available in 12 sizes these all new cam follower bearings integrate: Stainless steel studs, hybrid stainless steel/ceramic bearings, FDA approved Lubricant, and poly-crystalline non-metallic tires. Mounted on stainless steel studs, LM76’s CERAMICSPEED hybrid radial bearings incorporate a stainless steel race and low friction ceramic balls that can handle high loads, are capable of high speed operation, and have an exceptionally long service life. The tire is formed from a super wear resistant poly-crystalline compound that has no soft spots and will not deform under pressure.

Motion Control – Use FDA Compliant Off-the-Shelf Linear Motion Components!

Motion Control – FDA Compliant Components

To: OEMs “Tooling Up” for Urgently Needed Medical Products! Use FDA Compliant Off-the-Shelf Linear Motion Components!

motion control FDA compliant components

 

LM76

E. Longmeadow, MA — Motion Control Components – Linear Motion – In dealing with the COVID-19 pandemic many companies have volunteered or been requested to produce urgently needed medical products such as: Masks, gowns, and ventilators. “Tooling Up” quickly to produce medical grade products for some companies can bring challenges. In addition to needing FDA compliant materials that will be used in the actual masks, gowns, and ventilators, the tooling used to manufacture these products may also need to meet FDA compliance standards. Depending on the product being manufactured, the tooling may need to be: Washed down using caustic chemicals, cleaned with high pressure steam, or sterilized with high Intensity Ultra Violet light or radiation.

Ordering custom FDA compliant linear motion slides and XYZ stages can result in long delays. As an alternative, many companies have linear motion slides in stock for immediate delivery, however, they may not be FDA compliant. In many cases it is the bearings that are not in compliance. LM76 manufactures several types of FDA compliant linear bearings and pillow blocks that are drop-in-replacements for existing bearings. FDA compliant bearings and pillow blocks from LM76 will not trap contaminating debris and can be thoroughly sanitized following Sanitation StandardOperating Procedures (SSOPs). SSOPs are detailed schedules and procedures specifying what to clean, how to clean, how often to clean, and the record keeping used for monitoring.

A helpful component selection guide from LM76, “Linear Bearings, 6 Simple Steps – FDA Compliance, Wash Down Compliance,” details the linear motion components available from LM76 that are FDA/UDSA/3A-Dairy compliant. Included are: Foodstream electroless nickel plated pillow blocks, PTFE lined stainless steel bearings, ceramic coated linear bearings, self-aligning corrosion resistant linear ball bearings, and Thomson® Super SmartTM corrosion resistant, self-aligning, high load linear ball bearings, and solid ETX pillow block/bearings. Shafting to compliment the type of bearing selected includes: Class L Stainless 303/304/316, 440C case hardened stainless, Rc 60 case hardened steel with an Armoloy coating and also Rc78 Class L for enhanced hardness and wear resistance. End blocks and shaft supports that have a ceramic or electroless nickel coating are also available, as well as new ETX Scraper Seals that prevents intrusion of contaminates adding another line of defense.

LM76 also designs and custom builds linear slides from Stainless Steel and other FDA wash down compliant materials.

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com


See this and other Motion Control Components from LM76 featured on:

http://MotionShop.com.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://motioncontrolBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net

http://Catalogs-MotionControl.com

http://LM76Blogger.com


LM76
Visit our Website
Order Our Catalog

 

 

The Engineering Edge – Lowest Coefficient of Friction Linear Bearings


low coefficient of friction linear bearings

Motion Control – CERAMICSPEED Bearing Units Are FDA Compliant!

Motion Control – Ceramic Radial Bearings are FDA Compliant

motion control - ceramic radial bearings

 

LM76

E. Longmeadow, MA – LM76 is continuing to expand its FDA compliant radial and linear bearing product lines. CERAMICSPEED Bearing Units are the latest additions. Bearings used in the food and beverage industry have to be reliable, easily cleaned, and require only minimal maintenance. CERAMICSPEED Bearing Units featuring FDA-approved Si3N4 (Silicon Nitride) balls have extremely long service life as Si3N4 balls are 2 times harder than steel balls and 4 times smoother. This means, CERAMICSPEED Bearing Units handle higher loads with less friction, resulting in longer life of the balls and the race. Balls made from Silicon Nitride do not change their shape under load and are not subject to spalling which can contaminate the foods or beverages being processed. They are also very tolerant of temperature extremes (-30OC to 100OC) and thermal shock.

CERAMICSPEED Bearing Units have also been designed with rounded surfaces and are then covered with polyurethane to create an smooth impenetrable surface where debris, bacteria, water and other liquids cannot collect. Available in standard styles and sizes, these low maintenance bearings are shipped lubricated with and FDA approved grease or with a proprietary SLT lubricant created to be extremely durable and maintenance free for extremely harsh environments.

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com


LM76
Visit our Website
Order Our Catalog

 

 

See this and other Motion Control Components from LM76 featured on:

http://MotionShop.com

http://AllMotionBlogger.com

http://Automation-Blogger.com

http://MotionControlBlogger.com

http://motioncontrolBuyersGuide.com

http://MotionControlWeb.com

http://MotionShop.net